PacDrive C200/10/1/1/1/00 | ELAU C200 Automation Controller | PacDrive™ System | 8-Axis Motion Control

# ELAU PacDrive™ C200/10/1/1/1/00 Controller:

Technical Overview

## Introduction to ELAU and the PacDrive™ System

ELAU GmbH, headquartered in Marktheidenfeld, Germany, is a leading provider of automation solutions for packaging machinery and industrial applications. The PacDrive™ system represents ELAU's innovative approach to motion control and automation, combining PLC functionality with servo drive technology in an integrated architecture.

The PacDrive™ C200 Controller is a high-performance automation controller designed for sophisticated motion control applications. The C200/10/1/1/1/00 variant represents a specific configuration of this controller family, optimized for industrial automation tasks requiring precision motion control and robust performance.

## Product Overview

The PacDrive™ C200 Controller is a modular automation controller that combines traditional PLC functionality with advanced motion control capabilities. Designed for machine automation, particularly in packaging applications, it offers:

- Integrated motion and logic control in a single platform
- Real-time deterministic performance
- Support for IEC 61131-3 programming languages
- Flexible fieldbus connectivity options
- Robust industrial design for demanding environments

### Key Specifications

| Category | Specification |
|----------|--------------|
| Model Number | C200/10/1/1/1/00 |
| Article Number | 17130097-001 |
| Hardware Version | 2JA0233012 |
| Software Version | 00.22.06 |
| Dimensions (W×H×D) | 90 × 310 × 260 mm (including connectors) |
| Weight | 1.7 kg (2.3 kg with packaging) |
| Protection Class | IP20 |
| Operating Temperature | +5°C to +45°C |

## Hardware Architecture

### Processor and Memory

| Component | Specification |
|-----------|--------------|
| CPU | ST-PC VEGA processor |
| RAM | 128 MB |
| Flash Memory | 32 MB |
| NVRAM | 128 kB |
| Storage | CompactFlash™ card (≥128 MB) |
| Real-time Clock | Yes (with battery backup) |
| Watchdog Timer | Yes (max. 60V < 2A) |

### Indicators and Control Elements

The C200 controller features a comprehensive diagnostic interface with:

1. **Status LEDs**:
- pow (control voltage indicator)
- wd (watchdog indicator)
- err (error display)
- bus err (SERCOS real-time bus error indicator)

2. **LCD Display**: 2-line display showing:
- Firmware version
- Current IP address

3. **Control Buttons**:
- Reset button
- On/Off button

## Functional Capabilities

### Motion Control Performance

| Parameter | Specification |
|-----------|--------------|
| Maximum SERCOS Slaves | 8 (standard version) |
| SERCOS Cycle Time | 2 ms (4 axes) or 4 ms (8 axes) |
| Motion Profiles | Up to 255 parallel profiles |
| Cam Switch Groups | Up to 256 cams |
| Processing Time | 1 ms for sequential circuits |

### PLC Performance

| Parameter | Specification |
|-----------|--------------|
| Execution Time (1000 bit instructions) | 90 µs |
| I/O Response Time | 2 ms (read-process-write) |
| Task Types Supported | Continuous, Periodic, Event-controlled |
| Fast Task Cycle Time | 1 ms |

## Interfaces and Connectivity

The C200 controller offers extensive connectivity options for industrial automation systems:

### Communication Interfaces

| Interface | Type | Specification |
|-----------|------|--------------|
| COM1 | RS232 | 9-pin D-Sub |
| COM2 | RS485 | 9-pin D-Sub |
| Ethernet | 10/100 Base-T | RJ45 |
| Fieldbus | PROFIBUS DP or CAN | Configurable |
| SERCOS | Fiber optic | Real-time motion bus |
| PacNet | Specialty | For fast I/O expansion |

### I/O Capabilities

| I/O Type | Quantity | Specification |
|----------|---------|--------------|
| Touchprobe Inputs | 6 | 20-30V DC, 5mA @24V |
| Digital I/O via Fieldbus | Up to 3,584 bytes each | PROFIBUS or CAN |
| Fast I/O via PacNet | 64 inputs/64 outputs | Special protocol |
| Additional Touchprobes | Up to 16 | Via PacNet |

## Electrical Specifications

### Power Requirements

| Parameter | Specification |
|-----------|--------------|
| Supply Voltage | 24V DC (-15%/+25%) |
| Current Consumption | Max. 0.5 A (without master encoder) |
| Power Consumption | Max. 12 W |
| UPS Support | External required |

### Connection Overview

| Connection | Purpose | Max. Terminal Cross-Section |
|-----------|---------|----------------------------|
| X1 (COM1) | RS232 | 0.25 mm² |
| X2 (COM2) | RS485 | 0.25 mm² |
| X3 | Ethernet | - |
| X4 | Power, Watchdog, TP Inputs | 1 mm² |
| X5 | PacNet | - |
| X6/X7 | SERCOS Bus | - |
| X9 | PROFIBUS DP | 0.25 mm² |
| X10 | CAN | 0.25 mm² |
| X11 | Master Encoder | 0.25 mm² |

## Environmental Specifications

### Operating Conditions

| Parameter | Specification | Standard |
|-----------|--------------|----------|
| Ambient Temperature | +5°C to +45°C | IEC/EN 60721-3-3 |
| Relative Humidity | 5% to 85% (non-condensing) | IEC/EN 60721-3-3 |
| Pollution Degree | 2 | - |

### Transport and Storage

| Condition | Parameter | Specification |
|-----------|-----------|--------------|
| Transport Temperature | -25°C to +70°C | IEC/EN 60721-3-2 |
| Storage Temperature | -25°C to +55°C | IEC/EN 60721-3-1 |
| Humidity Range | 5% to 95% (non-condensing) | - |

## Safety and Compliance

### Standards and Certifications

| Standard | Description |
|----------|-------------|
| EN 60204-1 (2007) | Safety of machinery - Electrical equipment |
| EN 50081-2 (3/1994) | EMC - Generic emission standard |
| EN 61000-6-2 (3/2000) | EMC - Immunity for industrial environments |
| CE Mark | Conformity with European directives |
| cUL Mark | Canadian safety certification |

### Safety Features

1. **Electrical Safety**:
- PELV (Protective Extra-Low Voltage) for control circuits
- Safe separation of primary and secondary circuits
- Comprehensive grounding requirements

2. **Mechanical Safety**:
- Watchdog monitoring for hardware/software faults
- Emergency stop circuit integration
- Motion monitoring for dangerous movements

## Application Considerations

### Proper Use

The PacDrive C200 Controller is designed for installation in industrial machinery and systems. Key application requirements include:

- Installation in compliance with EC Machinery Directive 98/37/EC
- Adherence to local safety regulations
- Operation only by qualified personnel
- Use in non-hazardous environments (not for explosive atmospheres)

### Maintenance Requirements

| Maintenance Item | Interval | Notes |

## Diagnostic Capabilities

The C200 features comprehensive diagnostic functions:

1. **Visual Indicators**:
- LED status displays for power, errors, and bus status
- LCD display for firmware and network information

2. **System Diagnostics**:
- Integrated trace recorder (8 channels, 1ms resolution)
- Data logger for diagnostic messages (27kB capacity)

3. **Remote Diagnostics**:
- Support for modem connections
- HTTP, FTP, and SMTP protocols for remote access

## Technical Documentation and Support

ELAU provides extensive documentation and support resources:

1. **Manual Contents**:
- Safety instructions
- Installation guidelines
- Configuration procedures
- Technical specifications
- Diagnostic information

2. **Support Options**:
- Customer service contacts
- Product training courses
- Online resources (www.elau.de)

## Conclusion

The ELAU PacDrive™ C200/10/1/1/1/00 Controller represents a sophisticated automation solution that combines robust industrial computing with advanced motion control capabilities. Its modular design, comprehensive connectivity options, and powerful programming environment make it particularly suitable for complex packaging machinery and other demanding automation applications.

With its emphasis on safety, diagnostics, and reliable operation, the C200 controller provides machine builders with a flexible platform that can meet the challenges of modern industrial automation while complying with international standards and regulations.